Talk to the founder directly solomon-donald@cooperhealth.edu

Product 02 · Custom Moldable Magnetic Ear Plugs

A custom ear plug molded at home, secured magnetically

A heat-moldable plug that conforms to the exact shape of the ear canal, with magnetic attachment that prevents dislodgement during activity. Watertight seal and consistent sound attenuation. No impressions, no lab, no audiology visit.

  • Watertight seal
  • Sound attenuation
  • Magnetic retention
  • Molds at home
  • Child-friendly
Custom moldable magnetic ear plug shown in the ear
Minutesto mold, at home
Remoldableas an ear grows

For children with ear tubes

Water protection for children with ear tubes

700,000 ear tube procedures a year, the most common surgery in the US

Ear tube placement is the most common surgery in the US: 700,000 procedures a year. Every one leaves a direct route for water into the middle ear, and reliable child-sized protection is hard to find: off-the-shelf plugs don't fit small ears, and professionally molded ones cost $75–$500 per ear and are outgrown in a season.

EarArmor plugs mold to a child's ear in minutes at home, designed by a pediatric ENT who places these tubes. A surgeon could even mold the plugs in the OR during the tube procedure itself.

Diagram of a molded plug sealing the ear canal, with the parts of the ear labeled

How it works

Molding the plug takes a few minutes at home

A heat-sensitive EVA blank softens in hot water, molds to the individual ear, and sets into a personalized, reusable plug, held in place by the same magnetic technology behind our hematoma system.

Softening the plug blank in a cup of hot water Pressing the softened plug into the outer ear to mold it Finished custom-molded ear plug prototypes

Who it's for

Who the plugs are designed for

Standard plugs don't match the unique geometry of each ear canal: they leak water, attenuate sound inconsistently, and fall out mid-activity. A custom fit plus magnetic retention fixes all three.

Swimmers & surfers

Repeated water exposure drives swimmer's ear and, in cold water, surfer's ear. Magnetic retention keeps the seal through waves and laps. No other ear plug offers it.

Kids with ear tubes

A watertight, child-sized seal molded at home at a fraction of the cost of professionally molded plugs, and remoldable as they grow.

Planned

Sleep & quiet: the comfort version

A planned magnet-free variant in soft EVA: the comfort of silicone plugs, but reusable and with no risk of dislodgement into the canal.

The advantage

Custom fit, water and sound protection, and magnetic retention

Custom molding. Water and sound protection. Magnetic retention. Each competitor offers at most one or two, and professionally molded plugs cost $75–$500 per ear.

Silicone putty plugsSingle-use; can break off in the ear canal
Foam plugsNo water protection
DecibullzHeat-molded, but sound-only: no water protection, no attachment system
SurfEarsWater-only: not custom moldable, not magnetically attached
Professional custom moldsFit well, but need audiology visits and impressions at $75–$500 per ear
EarArmor
  • Custom fit at home
  • Water and sound protection
  • Magnetic retention

Status

In initial prototyping. A 700,000-procedure-a-year market waiting for a better answer.

We're seeking co-development, licensing, and investment partners to bring the plug system to market alongside the hematoma device.